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Custom LiFePO4 Battery Packs

LiFePO4 packs built for cycle life and safety — the chemistry for deep-cycle, high-cycle, and harsh-environment applications where longevity and thermal stability outrank energy density.

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Where LiFePO4 Fits

Lithium iron phosphate trades some energy density for a major gain in cycle life, thermal stability, and tolerance of abuse — which makes it the right call for deep-cycle service, daily-cycle equipment, marine and RV house banks, and anything where a long service life and a wide safety margin matter more than minimum weight. BAM builds LiFePO4 packs with integrated BMS, balancing, and the sealing and connectorization the install demands, including potted and IP-rated constructions for wet or exposed mounts.

Build Details

Cell formatsCylindrical and prismatic LiFePO4 — busbar and spot-welded construction
Voltage / capacity12.8V, 25.6V, 51.2V nominal and custom — built to the application
IntegrationBMS with cell balancing, protection, optional Bluetooth monitoring, charge management
ConstructionHard-case, potted, and sealed assemblies for marine and harsh environments
Cycle lifeChemistry rated for high cycle counts — quoted to the duty cycle
DocumentationLot and date-code traceability, Certificate of Conformance, SDS, and UN 38.3 support — provided to the requirement of the build.
Shipping49 CFR hazmat trained — lithium battery ground shipping (UN 3480 / UN 3090) prepared and labeled in-house.
QuantitiesOne unit through pilot and production runs. No artificial minimums; every project reviewed for fit.

LiFePO4 Questions

Why choose LiFePO4 over lithium-ion?

Longer cycle life, better thermal stability, and a wider safety margin — at the cost of some energy density. Right for deep-cycle and harsh-environment work; Li-ion wins on weight and runtime.

Can you build a drop-in lead-acid replacement?

Yes — LiFePO4 drop-in replacements built to the original group size, voltage, and terminal layout are common work.

Are these sealed for marine use?

They can be — potting, gaskets, and sealed housings are selected to the install environment. Describe where it lives.

What about cold weather?

LiFePO4 charging is temperature-sensitive; packs can include low-temp charge protection or self-heating where the environment requires it.

Send your LiFePO4 spec or the bank it replaces.

Most quotes are answered within a few business days.

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