Reverse Engineering & Obsolete Part Reproduction
The part exists — you're holding it — but the supplier is gone, the drawings never existed, or the design died with the company that made it. BAM measures, decomposes, and documents the original, then rebuilds it: batteries, harnesses, assemblies, and boxes, with drawings you keep so the next order is a purchase, not a project.
Quote a ReproductionSend a Nameplate PhotoWhat We Recreate
Discontinued battery packs
Decomposed and documented — cell format, capacity, interconnects, protection, connector — then rebuilt with current cells to the documented record.
Obsolete wire harnesses
Pinouts recovered from the original; connectors matched or superseded with documented equivalents; the harness rebuilt and tested.
Unsupported assemblies
Electromechanical assemblies whose maker is gone — measured, documented, and reproduced with modern equivalent components where originals no longer exist.
Legacy control boxes
Interface and junction hardware recreated to the original's function, with wiring documentation the maintenance file never had.
Undocumented one-offs
The prototype that became production without ever getting drawings — documented after the fact so it can be built again on purpose.
Fit-critical mechanical parts
Brackets, housings, and fixtures measured and reproduced in machined aluminum or engineering polymers.
Build Details
| Starting point | The physical part, photos with dimensions, or partial documentation — whatever survives is enough to review. |
| Deliverables | Drawing and BOM (yours to keep), first article verified against the original, and repeat units built to the record. |
| Component substitution | Obsolete components replaced with documented modern equivalents; substitution rationale recorded. |
| Rights review | Reproduction situations reviewed at quote — maintenance, obsolescence, and owned-equipment cases; third-party IP conflicts declined. |
| Quantities | One replacement unit through pilot and production runs. |
| Documentation | Build records, test results, and conformance documentation quoted to the requirement. |
Reproduction Questions
Can you work from just the physical part?
Yes — that's the normal starting point. The part is measured, decomposed, and documented; the drawing produced belongs to you.
Who owns the documentation you produce?
You do. Drawings, BOMs, and build records produced for your project are yours, stated in the quote.
Is reverse engineering legal for our situation?
BAM reproduces parts for legitimate maintenance, obsolescence, and ownership situations — your own equipment, discontinued items, and parts you have the right to reproduce. Situations involving third-party IP restrictions are reviewed at quote and declined where they don't hold up.
What if the original used obsolete components?
That's common — modern equivalents are selected and documented, with the substitution rationale recorded so your file shows why the replacement differs.
How is a reverse-engineered battery pack handled?
The original is decomposed non-destructively where possible: cell format, capacity, interconnects, protection, and connector are documented, then the replacement builds to that record with current cells.
What does the intake need from us?
The part (or clear photos and dimensions to start), whatever documentation survives, and the service history — what it fits, why it's unavailable, and how many you need.
How It Runs
Part & history review
The original (or photos and dimensions), surviving documentation, and why it's unavailable — reviewed for fit and reproduction rights before work starts.
Measure & document
The part is measured and decomposed; materials, components, and construction captured into a drawing and BOM that belong to you.
Rebuild & verify
A first article is built to the new documentation and verified against the original's fit and function.
Deliver & repeat
Hardware ships with its records; repeat units build from the documented record from then on.
Send the part nobody makes anymore.
Most quotes are answered within a few business days.
Request a QuoteReverse Engineering & Obsolete Part Reproduction
The part exists — you're holding it — but the supplier is gone, the drawings never existed, or the design died with the company that made it. BAM measures, decomposes, and documents the original, then rebuilds it: batteries, harnesses, assemblies, and boxes, with drawings you keep so the next order is a purchase, not a project.
Quote a ReproductionSend a Nameplate PhotoWhat We Recreate
Discontinued battery packs
Decomposed and documented — cell format, capacity, interconnects, protection, connector — then rebuilt with current cells to the documented record.
Obsolete wire harnesses
Pinouts recovered from the original; connectors matched or superseded with documented equivalents; the harness rebuilt and tested.
Unsupported assemblies
Electromechanical assemblies whose maker is gone — measured, documented, and reproduced with modern equivalent components where originals no longer exist.
Legacy control boxes
Interface and junction hardware recreated to the original's function, with wiring documentation the maintenance file never had.
Undocumented one-offs
The prototype that became production without ever getting drawings — documented after the fact so it can be built again on purpose.
Fit-critical mechanical parts
Brackets, housings, and fixtures measured and reproduced in machined aluminum or engineering polymers.
Build Details
| Starting point | The physical part, photos with dimensions, or partial documentation — whatever survives is enough to review. |
| Deliverables | Drawing and BOM (yours to keep), first article verified against the original, and repeat units built to the record. |
| Component substitution | Obsolete components replaced with documented modern equivalents; substitution rationale recorded. |
| Rights review | Reproduction situations reviewed at quote — maintenance, obsolescence, and owned-equipment cases; third-party IP conflicts declined. |
| Quantities | One replacement unit through pilot and production runs. |
| Documentation | Build records, test results, and conformance documentation quoted to the requirement. |
Reproduction Questions
Can you work from just the physical part?
Yes — that's the normal starting point. The part is measured, decomposed, and documented; the drawing produced belongs to you.
Who owns the documentation you produce?
You do. Drawings, BOMs, and build records produced for your project are yours, stated in the quote.
Is reverse engineering legal for our situation?
BAM reproduces parts for legitimate maintenance, obsolescence, and ownership situations — your own equipment, discontinued items, and parts you have the right to reproduce. Situations involving third-party IP restrictions are reviewed at quote and declined where they don't hold up.
What if the original used obsolete components?
That's common — modern equivalents are selected and documented, with the substitution rationale recorded so your file shows why the replacement differs.
How is a reverse-engineered battery pack handled?
The original is decomposed non-destructively where possible: cell format, capacity, interconnects, protection, and connector are documented, then the replacement builds to that record with current cells.
What does the intake need from us?
The part (or clear photos and dimensions to start), whatever documentation survives, and the service history — what it fits, why it's unavailable, and how many you need.
How It Runs
Part & history review
The original (or photos and dimensions), surviving documentation, and why it's unavailable — reviewed for fit and reproduction rights before work starts.
Measure & document
The part is measured and decomposed; materials, components, and construction captured into a drawing and BOM that belong to you.
Rebuild & verify
A first article is built to the new documentation and verified against the original's fit and function.
Deliver & repeat
Hardware ships with its records; repeat units build from the documented record from then on.
Send the part nobody makes anymore.
Most quotes are answered within a few business days.
Request a Quote