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Wire Harness & Cable Assembly

Connectorized harnesses, cable assemblies, adapters, interface cables, and service wiring — built to your drawings and pinouts, tested, labeled, and documented. One-off service cables through pilot and production runs, from a shop where fit, routing, and serviceability matter as much as the wire itself.

Quote a HarnessSend a Pinout for Review
01

Print & pinout review

Drawings, pinouts, connector specs, and wire requirements reviewed before anything is cut — gaps flagged at quote, not at delivery.

02

First article

A first unit built and checked against the documented requirements for fit, routing, and termination before the run proceeds.

03

Build & test

Crimp and solder terminations, strain relief, sleeving, and labeling per spec; continuity and pull-testing per the acceptance criteria.

04

Documentation

Build records and test results delivered with the hardware, quoted to the requirement of the job.

What We Build

Prototype harnesses

Early wiring assemblies for test units, prototypes, and proof-of-function builds — fast turns, documented as they evolve.

Production harnesses

Repeatable, documented harness builds at pilot and production quantities, with revision control against your drawing.

Retrofit & adapter harnesses

Harnesses connecting new controls, sensors, or power into existing equipment — including obsolete-connector adaptation.

Vehicle, marine & outdoor wiring

Builds where vibration, abrasion, moisture, mounting, and service access drive the design — sleeved, sealed, and strain-relieved accordingly.

UAS & robotics wiring

Compact, weight-conscious harnesses for tight envelopes — power leads, signal bundles, and connector placements that survive service.

Service & field-replacement harnesses

Repeatable wiring assemblies for maintenance programs and installed bases, built so the tenth unit matches the first.

Build Details

Built toCustomer drawings, pinouts, connector specifications, wire and labeling requirements, and documented acceptance criteria. No drawing yet? Send the problem — a buildable pinout and BOM can be part of the quote.
TerminationsCrimp and solder terminations, heat-shrink and sleeving, strain relief, and connector assembly across common industrial connector families.
Wire rangeFine signal wiring through heavy power leads — including battery and power-distribution cabling, a natural pairing with BAM's pack work.
TestingContinuity and pull-testing to the documented criteria; test records available with the build.
LabelingWire and assembly labeling per spec — part numbers, revision, and serialization where required.
QuantitiesOne service cable to pilot and production runs. No artificial minimums; every project is reviewed for fit.

Pairs With

Harness work rarely travels alone. The same builds often include the box on one end, the pack on the other, or the fixture that tests them.

Harness Questions

Do you only build to print, or can you help define the harness?

Both. Build-to-print is the core service; when the drawing doesn't exist yet, send the equipment, the endpoints, and the problem — defining the pinout and BOM can be part of the quote.

What's the minimum quantity?

One. Single service cables and one-off adapters are normal work here, alongside pilot and production runs.

Do you supply connectors or do we?

Either. BAM sources connectors and wire through its U.S.-first supplier network, or builds with customer-supplied components — consigned parts are received, counted, and tracked against the build.

What documentation comes with a harness order?

Quoted to the requirement — build records, continuity and pull-test results, and conformance documentation where the program calls for it.

Can you replicate an existing harness with no drawing?

Usually, yes — send the sample. Reverse-documenting the assembly produces a drawing you keep, and the builds run against it from then on.

Send the drawing — or the problem.

Most quotes are answered within a few business days.

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